All Quasar Capabilities

Quasar Assembly & Manufacturing Capabilities

Quasar Medical is a global market leader in manufacturing minimally invasive medical devices and components, catheters, and micro-sensors, with 6 manufacturing operations and over 3,000 employees worldwide. For over 35 years, we have specialized in comprehensive turnkey solutions, offering medical device companies a wide range of development and manufacturing solutions. From design expertise to development – including prototyping, DFM and VAVE, process automation, high-precision, micro-medical device assembly lines, supply chain management, rapid production ramp-up to mass production.

We provide our customers with innovative solutions, superior quality, cost-efficiency, and speed-to-market.

Quality & Regulatory

  • ISO 13485 Certified, cGMP Compliant (US FDA)
  • British Standards Institution (BSI)
  • TAA Compliance, FG for US Medicare/Medicaid
  • China NMPA, MAH
  • Microbiology Lab in Development

Sourcing & Materials

  • Global Sourcing Strategies
  • Regional Procurement Centers
  • Custom Tailored Material Solutions
  • Proactive Risk Mitigation
  • Supplier Localization

Development & Pre-Production

  • Design & Development
  • Sensor Design & Modeling
  • Prototyping & Testing
  • DFM & VAVE for Mass Production
  • NPD & NPI
  • Design Characterization & Design Challenge
  • Test Method Development
  • Pilot Line Creation


  • Extrusion, Braiding, Laminating
  • Braided & Laminated Shafts
  • Fine Wire Coil (Prototyping & Mass Production)
  • Scalable, High Volume Sensor Manufacturing
  • Sub-assembly, Assembly
  • Finished EM Sensors
  • Finished Goods
  • Complex Micro-Assembly
    • Micro-sensor Device Integration
    • Sub-assembly to finish device
  • Semi-automation
  • Minimally Invasive Catheters
  • On-balloon Assembly
  • Precision Laser Drilling
  • Surface Coating, Laser Marking, Pad Printing
  • Glass Fiber Polishing And Twisting, Resin Bonding
  • UV Glue Bonding
  • Cost Effective Solutions
  • Mass Production with Industry Leading Yields


    • Final Packaging
    • Sterilization Management
    • Other Post-production
    • Logistics, Warehouse & Direct Shipment