Components & Device Manufacturing
Pushing the Boundaries of Advanced Medical Device Manufacturing
At Quasar Medical, we partner with you every step of the way – from the initial concept to the delivery of your finished medical devices. We specialize in manufacturing complex and miniaturized medical components and devices with advanced technologies and an unwavering commitment to quality. Our collaborative approach, global reach, access to economical manufacturing hubs and innovative mindset enable us to provide tailored manufacturing solutions that meet your specific needs.
Innovative Devices Delivered with Excellence, Speed and Higher Yield
We prioritize our customers and their innovative products by delivering tailored micro-assembly and manufacturing solutions with uncompromising speed, scalability, and excellence. Our streamlined manufacturing processes ensure efficient and cost-effective delivery, without sacrificing quality or precision. From ideation to production, Quasar Medical’s end-to-end solutions provide the support and expertise needed for your innovative medical device to succeed in the market.
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End-to-end Components & Device Solutions
Components & Device Manufacturing Capabilities
Our experienced engineers will work with your design team to design and develop your devices from the beginning to the end of your medical device.
Quality & Regulatory
- ISO 13485 compliant (BSI)
- cGMP compliant (US FDA)
- China NMPA, MAH, microbiology lab
Sourcing & Materials
- Global material sourcing
- Electromagnetic (EM) modeling
- Supply localization
Development & Pre-production
- Sensor design & modeling
- NPD/NPI, prototyping & testing
- Final packaging, sterilization mgmt.
- Logistics, warehouse & direct shipment
Manufacturing & Assembly
- Extrusion, braiding, laminating
- Braided & laminated shafts
- Fine wire coil (prototyping)
- Sub-assembly, assembly
- Complex micro-assembly
- Finished EM sensors & finished goods
- Minimally invasive catheters
- On-balloon assembly
- Precision laser drilling
- Surface coating, laser marking, pad printing
- Glass fiber polishing and twisting
- Resin bonding & UV glue bonding
Custom Micro-Sensor Solutions for Minimally Invasive Devices & Catheters
Quasar specializes in designing and manufacturing high-performing, high-quality, and cost-effective micro-sensors for minimally invasive medical devices, providing full turnkey sensor solutions from concept to high-volume production. Our custom, high-performing, sensor components offer precise electrical properties of sensitivity, inductance, resistance, accuracy, repeatability, as well as positional and angular accuracy, while minimizing failure modes.
Our skilled engineers excel in developing custom EM microsensors for catheters, tailored to their unique therapy applications. Through close collaboration with your team throughout the design and development process, we strive to achieve optimal results from start to finish.
Braided Catheter Shafts & Extrusions
Quasar Medical offers vertically integrated solutions for the entire product life cycle, from prototyping to full-scale manufacturing of finished devices. Our composite catheter shaft solutions are custom-developed and produced to meet your application-specific requirements, ensuring optimal performance and reliability. We specialize in extrusion, deployment of braid, coil and cut tube reinforcements, reflow of multiple durometers and materials, and secondary processing, providing diverse catheter sub-assemblies and finished device solutions.
Our highly skilled engineers will work closely with your team to design and develop catheter shafts that meet your device’s performance requirements. With our precision and quality focus, we deliver high-quality, cost-effective solutions that improve patient outcomes.
Shaft Types and
Complex assemblies: mapping and ablation specialization
Steerable and deflectable shaft designs
Multi-durometer and dissimilar materials construction
2Fr – 22Fr diameter range
Multiple reinforcement choices – coil, braid, laser cut hypotube
Multiple coating options
PTFE: extruded and film-cast
Stainless steel and nitinol braids
Jackets: PEBAX, TPU, nylon, blends
BaSO4 loaded polymers
Liners: PTFE, FEP, PE, PU, blends
Fiber optic filaments
Note: Regulatory requirements assessed incl. biocompatibility, RoHS3, REACH etc.
EM sensor integration into existing or new catheter designs
Subassembly and finished device assembly options
Punching, drilling, cutting
Thermal fusing, adhesive bonding
Pull wire assembly and shaft incorporation
Annealing, tip forming, necking
EtO Sterilization management
Finished Device Solutions
Quasar is a recognized leader in the design, development, and manufacture of minimally invasive catheter-based devices, backed by unsurpassable expertise. Our collaborative product development and manufacturing teams ensure design for manufacturability (DfM), value analysis and value engineering (VAVE), reduced development time, and accelerated speed to market for your finished product or sub-assembly.
With our specialized knowledge in cardiac, endovascular, diagnostics, and guiding catheters, we possess the proficiency to develop catheter solutions that are precisely tailored to your unique therapy application.
As your trusted supplier of choice for medical devices, Quasar simplifies your life by offering comprehensive solutions that streamline your supply chain and enhance your product’s performance in the market.
We can assemble shafts to complex internal assemblies including wire and electrical management.
- Rapid Prototyping
- Bench Testing
- Composite Catheter Shafts
- Hypotubes & Balloons
From Component to Distribution Center
- Material Sourcing
- Vertically Integrated Components Including Extrusions and Braids
Sub-assembly and assembly
- Complex Assembly and Micro-Assembly incl. EM Sensors Integration
- Sterilization Management
- Drop Shipment
- Warehouse & Logistics
Cater to Geographic Device Needs
- MAH, Made in China for China
- TAA Trade Compliance, Singapore
- Supplier Localization to Optimize Cost and Ease of Manufacturability
- Global, Cost-Efficient Manufacturing Solutions with Highly Skilled Personnel for Rapid Production Ramp-Up
Pursuing Novel Medical Device Solutions
Quasar is dedicated to pushing the boundaries of minimally invasive device technology by continuously bringing cutting-edge solutions to adjacent markets that deliver better patient outcomes.
From Renal Denervation to Interventional Catheters, Electrophysiology, Oncology, Structural Heart, EM navigation, video-guided endoscopes and beyond, our team is focused on pioneering new solutions that advance healthcare and improve lives.
Our team is dedicated to developing innovative device solutions that address unmet clinical needs, improve patient outcomes, and drive growth for our partners and customers.
Let’s Innovate Together
Continuously Innovating for Highly Complex Therapies
Laser, radiofrequency, and cryogenic
Atherectomy, Embolic Protection, Embolectomy, Thrombectomy
Drug delivery & Therapeutics delivery catheters
Transvascular valve delivery systems (TAA, TAVR)
LAA delivery systems
EM navigated and video-guided endoscopes
View All Markets & Therapies
Components & Device Solutions
We partner with medical device customers to develop and manufacture complex minimally invasive devices equipped with imaging and integrated sensor technologies to help deliver critical therapies.
5 DOF & 6 DOF Navigational Sensors
Braided & Laminated Shafts
Catheter Assembly & Sub-assembly
Custom Extruded Thermoplastic Components
Delivery & Retrieval Catheters
Fine Wire Coils
Full Device Assembly
Minimally Invasive Devices
PTA & PTCA Balloon Catheters
Capnography Tube Sets
Markets & Therapy Applications for Medical Components & Devices
Neurology & Neurovascular
Cardiovascular & Peripheral Vascular
Hypertension: Renal Denervation
Ear, Nose & Throat (ENT)
Gastroenterology & Endoscopy
Oncology & Interventional Radiology
Full Turnkey Solutions
To Accelerate Your Time-to-Market
DFM & VAVE
Components & Device Manufacturing
Rapid Ramp-Up & Mass Production